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與傳統(tǒng)清洗相比超聲波清洗機有哪些優(yōu)勢
來源:http://m.ishihara2010.com/ 時間: 2022-07-27 瀏覽次數(shù): 0
生產(chǎn)的全自動超聲波清洗機其自身清洗原理非常適合清洗形狀復雜、清洗精度要求較高產(chǎn)品。清洗劑只能溶解部分污垢,對于頑固污垢及零件內(nèi)部的污垢也是力不從心。超聲波技術(shù)清洗是一種物理清洗,猶如無數(shù)小炸彈同時爆破物體的內(nèi)外表面,再結(jié)合清洗劑的化學清洗使傳統(tǒng)方法無法完成的內(nèi)表面及內(nèi)孔的清洗一次完成。運用于工業(yè)清洗的清洗方式一般為手工清洗,有機溶劑清洗,蒸汽氣相清洗,高壓水射流清洗這些清洗方式和超聲波清洗對比超聲波清洗被國際公認為當前效率高,效果好的清洗方式,其清洗效率達到了98%以上,清洗潔凈度也優(yōu)于傳統(tǒng)清洗。傳統(tǒng)手工清洗和有機溶劑清洗的清洗效率僅僅為60%-70%,即使是氣象清洗和高壓水射流清洗的清洗效率也低于90%,因此,在工業(yè)清洗中,超聲波清洗機以其效率高,效果好,適用于大工作量清洗的特性無疑是清洗的佳選擇。
The self-cleaning principle of the full-automatic ultrasonic cleaning machine is very suitable for cleaning products with complex shapes and high cleaning accuracy requirements. Cleaning agent can only dissolve part of the dirt, and it is not enough for stubborn dirt and dirt inside parts. Ultrasonic cleaning is a kind of physical cleaning, like countless small bombs blasting to remove the internal and external surfaces of objects at the same time, combined with the chemical cleaning of cleaning agents, so that the cleaning of internal surfaces and internal holes that cannot be completed by traditional methods can be completed at one time. The cleaning methods used in industrial cleaning are generally manual cleaning, organic solvent cleaning, steam vapor cleaning, and high-pressure water jet cleaning. Compared with ultrasonic cleaning, ultrasonic cleaning is internationally recognized as the current cleaning method with high efficiency and good effect. Its cleaning efficiency has reached more than 98%, and the cleaning cleanliness is also better than traditional cleaning. The cleaning efficiency of traditional manual cleaning and organic solvent cleaning is only 60% - 70%, and even the cleaning efficiency of meteorological cleaning and high-pressure water jet cleaning is less than 90%. Therefore, in industrial cleaning, ultrasonic cleaning machine is undoubtedly a good choice for cleaning because of its high efficiency and good effect, which is suitable for heavy workload cleaning.
在所有清洗方式中,清洗成本大體可分為:設(shè)備成本和消耗成本。生產(chǎn)的超聲波清洗設(shè)備使用壽命約為十年,除設(shè)備購置成本高于手工清洗和有機堿性溶劑刷洗外,低于氣相清洗和高壓水射流清洗,對于消耗成本,以有效尺寸為600×400×350mm,功率為1KW,約為1萬元的超聲波清洗機為例,工作一小時,耗電1度,費用約為0.5元,堿性金屬清洗劑1公斤,約為20元,可反復使用20-50個小時(根據(jù)污染程度而定),相當于0.4-1元/小時,而一般工件清洗時間僅為2-10分鐘即可,且一次清洗可對一定數(shù)量及體積的工件同時清洗,因此對于消耗成本而言,采用超聲波清洗,不僅清洗效果好,而且清洗成本相當于不到0.04元/件,還不算節(jié)省的勞動力成本,遠遠低于其他各類清洗方法。
In all cleaning methods, the cleaning cost can be roughly divided into: equipment cost and consumption cost. The service life of the ultrasonic cleaning equipment produced is about ten years. Except that the equipment purchase cost is higher than manual cleaning and organic alkaline solvent brushing, it is lower than gas-phase cleaning and high-pressure water jet cleaning. For the consumption cost, the effective size is 600 × four hundred × Take the ultrasonic cleaning machine of 350mm, with a power of 1kW and a price of about 10000 yuan as an example. It works for one hour, consumes 1 degree of power, and costs about 0.5 yuan. The alkaline metal cleaning agent is 1kg, and the price is about 20 yuan. It can be used repeatedly for 20-50 hours (depending on the degree of pollution), which is equivalent to 0.4-1 yuan / hour. Generally, the cleaning time of workpieces is only 2-10 minutes, and a certain number and volume of workpieces can be cleaned at the same time, Therefore, for the consumption cost, using ultrasonic cleaning, not only the cleaning effect is good, but also the cleaning cost is equivalent to less than 0.04 yuan / piece, which is far lower than other kinds of cleaning methods.
在目前所有的清洗方式中,超聲波清洗是效率高,效果好的一種,之所以超聲波清洗能夠達到如此的效果,是與它獨特的工作原理和清洗方法密切相關(guān)的。常見的手工清洗方法無法達到要求,即使是蒸汽清洗和高壓水射流清洗也無法滿足對清潔度較高產(chǎn)品需求,因此這也是超聲波清洗被越來越多的廣泛應用于各行各業(yè)。
Among all the current cleaning methods, ultrasonic cleaning is one with high efficiency and good effect. The reason why ultrasonic cleaning can achieve such an effect is closely related to its unique working principle and cleaning method. Common manual cleaning methods can not meet the requirements, even steam cleaning and high-pressure water jet cleaning can not meet the demand for products with high cleanliness, so ultrasonic cleaning is more and more widely used in all walks of life.
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